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The Principle of Spin Riveting Machine

The Principle of Spin Riveting Machine

The downward force required to deform the rivet with an automatic riveting machine is created by a motor and flywheel combination, pneumatic cylinder, or hydraulic cylinder. Manual feed riveting machines usually have a mechanical lever to deliver the setting force from a foot pedal or hand lever.

Spin riveting machines can be sub-divided into two broad groups —radial riveting machines and orbital riveting machines.

Radial riveting is subtly different from orbital forming. Radial riveting lightly peens (hammers) the rivet head into the desired shape whereas orbital forming spreads the rivet head in one, continuous contact, motion. While orbital forming is the superior process in most applications, spiralform riveting can produce better results when very small rivets are involved.

Radial riveting machine(JM series):

鉚接機旋鉚機原理圖

The motor drive main spindle by connected coupling,meanwhile the main spindle transfer the movement to Spherical kinematic pair by Gear planetary mechanism, the high pressure hydraulic system drive piston moving down and powerhead contact with the rivets, powerhead turn circles following 11 disc plum trajectory around the center line of spindle to perform riveting.

Radial riveting schematic diagram

Orbital riveting machine ( BM series ) :

鉚接機旋鉚機原理圖

The motor drive main spindle by connected coupling,meanwhile the high pressure hydraulic system drive piston moving down and powerhead contact with the rivets, powerhead turn circles around the center line of spindle and revolve on its axis, to perform the riveting.

Orbitall riveting schematic diagram

 
The Comparison of Orbital and Radial Riveting Machine  
Model

Radial riveting machine(JM series)

Orbital riveting machine ( BM series )

Riveting Quality

Radial riveting machine adopts the most advanced 11 disc plum rolling technology , the rivet material deformation along diameter direction, and form a cellulosic surface that is tangent to the working load, thus improving the ability to resistance load. This technology of static riveting ability is perfect. It may apply to process electric plating rivet without damage the coating, also it can be used to rivet plastics and ceramic materials if the appropriate feeding and pressure adjustment. In addition the riveting stability is very good, generally it can also complete riveting smoothly even if the rivet misalignment or non-clamping. Due to the radial riveting force is smaller than that of orbital riveting, thus riveting effects is no bad deformation (rod bending, pier thick), smaller internal stress, no crack, zero rejection rate.

Orbital riveting machine adopts the technology of the cold pendulum grinding forming, riveting quality is slightly lower than the radial riveting. Riveting material deformation is along the circumferential direction, form a round cellulosic flow, resistance load is a bit lower than that of radial riveting machine. Generally it can complete riveting under the conditions of rivet relatively alignment and tightly clamping, it will produce a little bit of internal stress.

Application Scope

Radial riveting can produce better results when very small rivets are involved.Radial riveting machine can be used in a wide range of applications that not only cover the scope of Orbital riveting machine, but also can be used for processing semi-enclosed workpieces, static locking type workpieces,larger length worpieces,even plastics material and ceramics material.

Orbital forming is the superior process in most applications, It is more applicable for larger size work pieces, Orbital riveting machines are used in a wide range of applications including brake linings for commercial vehicles, aircraft, and locomotives, textile and leather goods, metal brackets, window and door furniture, latches and even mobile phones. Many materials can be riveted together using orbital riveting machines including delicate and brittle materials, and sensitive electrical or electronic components.

Advantages

The advantages includes safety devices, good riveting quality ,smooth surface, non-deformation, low energy consumption. high efficient and reliable operating.

The advantages includes safety devices, good riveting quality, low energy consumption,high efficient, and reliable operation, low noisy( a little bit higher than radial riveting machine).

Investment Quota

The Radial riveting machine price is around 2% more than Orbital riveting machine, however its performance price comparison is higher by 10% than that of Orbital riveting machine.The rivet head and mould cost only 18-40USD per piece while it could be used more than 2 years.

The cost is lower than radial riveting machine

General Evaluation

Radial riveting machine is upgrade alternative products of Orbital riveting machine and gradually instead of Orbital riveting machine,

Orbital riveting machine is upgrade alternative products of impact riveting machine and manual riveting methods, it is insteaded of radial riveting machine. While it still have a widely applications

 

Service Promise

We will practice our commitment to customers, and strive to make customers trust of purchase, we guarantee to provide customers needs.

Service Items

Pre-market after-sale technical advisory services

Free technical guidance. Free sample riveting. Free mail specimen.

Two years warranty

Equipment quality issues will be replaced or free maintenance service.

One year free change promise

Free to change brand new same model of equipment within one year if major fault occure under normal operation, the major faults should must be follow warranty terms and conditions.

Whole-life service

Warranty of riveting machine also provide after-sales service, only charge you for service and replacement parts cost.

48 hours on-site emergency maintenance

For purchasing more than 5 sets machines of customers, on-site maintenance services carry out within 48 hours for major problems during the warranty period.(See Instruction Manual).Non- warranty period should charge for the maintenance.

CONTACT US

WUHAN IRIVET MACHINERY CO.,LTD.
No.5 Banqiao South,Lizhi Road,Hongshan District,Wuhan City,Hubei,China Postcode:430065
Hotline: +0086 027 88716898
Fax: +0086 027 88716898
Mobile:+0086 17720555247
Email:irivetmachinery@gmail.com
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